Be a user not a loser!
February 04th 2008 The level of leaks in a compressed air system is typically 20-30%, i.e. for 10 compressors on site, three run purely to feed leaks. A leakage management programme is the obvious first step and fastest route to energy savings and improving system reliability. However, the cost of leakages is as invisible as compressed air itself. Many companies have a survey done, but then don’t repair the air leaks, as if the survey itself has magically delivered energy savings.
Why do conventional leak surveys fail?
1. The cost of compressed air for some reason is not established
2. As a result the scale of the leakage cost is not understood and repairs mistakenly deemed too expensive
3. Surveys do not have adequate documentation to implement a repair programme
How much do compressed air leaks cost you?
BCAS quotes a figure 1.5p/m3 of compressed air for a typical system (factsheet FCT010). An installed capacity of 110kW produces around 20m3/min of air. Once you have your own figures, the financial benefits of leakage management become apparent. Project paybacks are normally only 2-3 months. What else can contribute so quickly and directly to a company’s bottom line, at such low risk?
Why is LeekSeek different?
Most businesses lack the procedure to survey and manage the repairs cost effectively. LeekSeek offers a total leak management programme: i.e. survey, logistics management and repair with web-based access to your site information. These reports quantify and prioritise leaks, contain part numbers for replacement/repair components, and enable you to monitor and verify results.
LeekSeek is an independent specialist and the chosen partner for the BCAS/Carbon Trust project to reduce leakage in compressed air systems with 100kW or greater installed capacity. For details on how to participate, contact Leekseek. More articles from LeekSeek Ltd: | 
